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Semi-Automatic PCB Separator
SMT/PCB Industrial Assembly
China
9
Introduction
After many tough years, the PCB industry has learned that survival relies on investing in new
equipment and technology. Chief among the new PCB markets is mobile communications, where
handsets need highly compact and flexibly shaped PCBs. To meet this demand, a machine
builder in China used Advantech chassis, I/O and motion control products to create a new
general-purpose PCB separator. The new machine offers high precision, and allowed separation
of complex PCB shapes.
Project Requirements
To deal with the demand for smaller PCBs, the
system had to be very precise.
PCBs for handsets required rounded and
irregular edges.
Integration with machine vision software
needed to be easy and simple.
Solution Description
A PCB separator is used to cut PCB boards into
separate circuits. By keeping several identical circuits
on the same physical board during component
placement, the pick-and-place tools do not have to
be changed out so often. This speeds up component
placement, which usually is the bottleneck of a PCB
production line.
The system starts with the operator placing a fixture
filled with PCB boards into the machine. When the
fixture is in place, the operator presses a button to
activate the PCB separator. PCI-1750 captures the
button signal with an input channel and uses an
output channel to move the fixture to the separation
area. A sensor confirms that the fixture is in place
by sending a signal to an input channel on PCI-
1750. This unlocks the secured laser cutter, turns
on the warning light, and initiates the machine vision
software.
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